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Rod & Piston (Dynamic) Design Guide

'Rod' & 'Piston' styled O-ring grooves are commonly used dynamic O-ring sealing configurations. This page specifically concerns dynamic (moving) reciprocating Rod & Piston O-ring seals.


The purpose of the tables below are to serve as a design guide for dynamic reciprocating Rod & Piston O-ring grooves using AS568 O-ring sizes*. 


* Please note that some AS568-0XX O-rings have atypical cross sections. Please see our General Groove Guide for more information, or feel free to get in touch with our engineers if you have any questions. 

Canyon Components O-Ring Dynamic Rod and Piston Groove Design Guide with specifications for dimensions, tolerances, and sealing using Kalrez®, Canrez®, Chemraz®, and Parker® O-rings.

Canyon Components O-Ring Dynamic Rod and Piston Groove Design Guide with specifications for dimensions, tolerances, and sealing using Kalrez®, Canrez®, Chemraz®, and Parker® O-rings.

Dynamic rod and piston O-ring design reference from Canyon Components for AS568 standard and custom Kalrez®, Canrez®, Chemraz®, and Parker® O-rings in motion sealing applications.
Engineering guide from Canyon Components for designing dynamic rod and piston O-ring grooves to ensure sealing performance with Kalrez®, Canrez®, Chemraz®, and Parker® O-rings.

Surface Finishes are RMS Values

DASH # RANGE O-RING CROSS SECTION GLAND DEPTH (D) SQUEEZE GLAND WIDTH (W) GLAND CORNER RADIUS
AS568 Nominal (in) Nominal (in) Actual (in) Percent Nominal (in) R1 (in) R2 (in)
-006 through -012 0.070 ± 0.003 0.055 - 0.057 0.010 - 0.018 15 - 25 0.093 - 0.098 0.01 0.005
-104 through -116 0.103 ± 0.003 0.088 - 0.090 0.010 - 0.018 10 - 17 0.140 - 0.145 0.01 0.005
-201 through -222 0.139 ± 0.004 0.121 - 0.123 0.012 - 0.022 9 - 16 0.187 - 0.192 0.018 0.005
-309 through -349 0.210 ± 0.005 0.185 - 0.188 0.017 - 0.030 8 - 14 0.281 - 0.286 0.028 0.005
-425 through -460 0.275 ± 0.006 0.237 - 0.240 0.029 - 0.044 11 - 16 0.375 - 0.380 0.028 0.005

Dynamic Seal Form

Spring Energized Seals

Contact Information

Application Details

Operating Conditions

Motion

Seal & Groove Dimensions

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Dynamic Seal Design Variables

When designing a dynamic seal, it's important to take all relevant applicational variables into account. We have listed the most important ones below for your reference. 


Canyon Components strives to meet all customer service requests. Feel free to contact Canyon Components engineering and let our knowledgeable staff help you design the perfect part for your needs.

  • Is this a new or existing application? If it's existing, is the current seal failing in application? 
  • What quantity would you like for us to quote?
  • What is the expected yearly usage for this seal? 
  • What are the maximum and minimum temperatures that the seal will experience in use? 
  • What pressures will the seal experience in use? 
  • What chemicals and media will be making contact with the seal during use?
  • Is the sealing assembly used in a dynamic or static application? If dynamic, what type? (Rotary, translational, or both)
  • If dynamic, what is the speed of movement or rotation? 
  • What groove type is the seal being used in? (Rod, piston, or face)
  • What are the relevant dimensions for the groove assembly? 
  • Groove Width (W)​
  • Groove ID (A)
  • Groove OD (B)
  • Groove Depth (C)
High-performance spring energized seals from Canyon Components deliver consistent sealing under thermal cycling and extreme operating conditions.
Durable SES solutions from Canyon Components optimize sealing performance in rotary, reciprocating, and oscillating motion systems.
Spring energized lip seals from Canyon Components ensure long-term performance in vacuum, chemical, and fuel system sealing.

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These products may be covered by existing or pending patents. Canyon Components is not liable for the accuracy, currency, or completeness of information herein. All information is subject to change without notice. All trademarks and service marks are the property of their respective owners. Made withgu.dev, Icons by Icons8

* Disclaimer: Kalrez® is a registered trademark of DuPont™. It represents a high-performance perfluoroelastomer used in demanding sealing applications. Please note that the Kalrez® brand is not owned by Canyon Components. All rights and ownership of the Kalrez® trademark are held by DuPont™, ensuring the quality and reliability associated with this renowned brand.