Kalrez® FFKM O-ring Selection Guide
Canyon Components offers Kalrez® Perfluoroelastomer (FFKM) O-rings, gaskets, & custom molded parts at competitive prices and with great lead-times. With decades of experience in FFKM O-ring, gasket, & custom molded part applications, the Canyon Components Engineering Team is unmatched throughout the industry. Our experienced team of engineers will help to ensure you purchase the right FFKM materials, O-rings, gaskets, & custom molded parts for your application. All geometries are available for Canyon CanRez® & Kalrez® equivalents: Kalrez® tubes, Kalrez® tubing, Kalrez® hose, Kalrez® slabs, Kalrez® O-rings, Kalrez® gaskets, Kalrez® dynamic seals, Kalrez® custom parts, and more!
Kalrez® is a registered trademark of DuPont™. It represents a high-performance perfluoroelastomer used in demanding sealing applications. Please note that the Kalrez® brand is not owned by Canyon Components. All rights and ownership of the Kalrez® trademark are held by DuPont™, ensuring the quality and reliability associated with this renowned brand.
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Below are listed some of the popular Kalrez® facts, usages, and materials that we stock right now! Many of these materials are ready to ship today while supplies last.
Don't see what you need? Reach out to our sales team and we can provide a complete Kalrez® stock list and pricing!
Uses
- Kalrez® & CanRez® FFKM Seals & O-rings in Pumps, Reactors, & Flange Joints
- Kalrez® & CanRez® FFKM O-rings, gaskets, & custom molded parts for use in Life Science Applications
- Kalrez® & CanRez® FFKM O-rings, gaskets, & custom molded parts for use in Semiconductor Processing
- Kalrez® & CanRez® FFKM O-rings, gaskets, & custom molded parts for use in Food Contact Applications
- Kalrez® & CanRez® FFKM O-rings, gaskets, & custom molded parts for use in Photovoltaic Manufacturing
Advantages
- Kalrez® & CanRez® FFKM O-rings, gaskets, & custom molded parts resists over 1,800 different chemicals
- Some Kalrez® & CanRez® FFKM O-rings, gaskets, & custom molded parts capable of sealing up to 327°C
- Reduces maintenance & operating costs
- Kalrez® & CanRez® FFKM O-rings, gaskets, & custom molded parts have an extremely long sealing life
- Meets safety standards for pharma and food processing
- Any FFKM geometry available in Kalrez® equivalent CanRez® materials: Kalrez® custom parts, Kalrez® tubing, Kalrez® hose, Kalrez® gaskets, Kalrez® custom O-rings, Kalrez® slabs, and more!
Please consult a Canyon Components Engineer about your specific application and we will use our decades of experience to formulate a solution that fits your need.
Other FFKM Offerings - CanRez®
The CanRez® range of perfluoroelastomer (FFKM) materials, O-rings, gaskets, & custom molded parts are at the leading edge of polymer technology. Proven in the field year after year, CanRez® materials, O-rings, gaskets, & custom molded parts have been developed to offer superior sealing solutions with enhanced high temperature performance and fantastic chemical resistance at an extremely competitive price! CanRez materials are comparable, and sometimes superior to Kalrez®.
Learn more about CanRez™
COMPOUND | BASIC FEATURES | EQUIVALENT MATERIALS | ||||
---|---|---|---|---|---|---|
Kalrez® | Color | Shore A | Description | CanRez™ | ||
Kalrez® 4079 | Black | 75 | DuPont™ Kalrez® 4079 perfluoroelastomer parts are a low compression set product for general purpose use in O-rings, diaphragms, seals and other parts used in the chemical process and aircraft industries. It is a carbon black filled product with excellent chemical resistance, good mechanical properties, and outstanding hot air aging properties. It exhibits low swell in organic acids, inorganic acids and aldehydes, and has good response to temperature cycling effects. A maximum service temperature of 316°C (600°F) is suggested, with short excursions to higher temperatures possible. Kalrez® 4079 is not recommended for use in hot water/steam applications or in contact with certain hot aliphatic amines, ethylene oxide, or propylene oxide. | CP75BK01 | ||
Kalrez® 7075 | Black | 75 | DuPont™ Kalrez® perfluoroelastomer parts are the material of choice for mechanical seals, valves, flanges and other demanding chemical and hydrocarbon processing applications. | CP75BK31 | ||
Kalrez® 7090 | Black | 90 | Kalrez® Spectrum™ 7090 perfluoroelastomer parts are specifically targeted for use in applications requiring high hardness/higher modulus properties. | CP90BK01 | ||
Kalrez® 0090 | Black | 95 | Kalrez® 0090 perfluoroelastomer parts deliver durable, reliable sealing solutions for applications requiring excellent rapid gas decompression (RGD) properties as well as high hardness and high modulus properties. | CP90BK01 | ||
Kalrez® 3018 | Black | 90 | DuPont™ Kalrez® 3018 perfluoroelastomer parts are a carbon black filled product similar to Kalrez® 1050LF, except with higher hardness/modulus. | CP90BK01 | ||
Kalrez® 6375 | Black | 75 | Kalrez® Spectrum™ 6375 is designed to give outstanding performance in the widest possible range of chemicals and temperatures. | CP80BK03 | ||
Kalrez® 1050LF | Black | 80 | DuPont™ Kalrez® 1050LF perfluoroelastomer parts are a general-purpose product for O-rings, seals, and other parts used in chemical process industries. It has good hot water/steam resistance, excellent amine resistance, and good compression set properties. The maximum suggested service temperature is 288°C (550°F). It is not recommended for use in organic or inorganic acids at high temperatures. | CP80BK03 | ||
Kalrez® 0040 | Black | 75 | Kalrez® Spectrum™ 0040 perfluoroelastomer parts are specifically designed for low-temperature environments where significant chemical resistance is required (-42°C). | CP75BK91 | ||
Kalrez® 6380 | White | 75 | Kalrez® Spectrum™ 6380 perfluoroelastomers parts are a non-black product specifically developed for chemical processes involving hot, aggressive amines. | CP75WH12 | ||
Kalrez® 6221 | White | 75 | DuPont™ Kalrez® 6221 perfluoroelastomer parts are a white product that provide superior chemical resistance and low contamination from extractables in pharmaceutical and food handling applications where FDA compliance is required. DuPont™ Kalrez® 6221 parts are especially suited for Water for Injection (WFI) systems, Steam-in-Place (SIP) cleaning and other critical systems. Kalrez° 6221 parts are thermally stable up to 260°C (500°F), permitting them to be used in Stage II Sterilization processes, where other elastomers lose their sealing ability. Kalrez® 6221 is available as O-rings. For white custom parts, please refer to Kalrez® LS205 parts. | CP75WH18 | ||
Kalrez® 6230 | Black | 75 | DuPont™ Kalrez® 6230/6230A* perfluoroelastomer parts are a black product that provide superior chemical resistance and low contamination from extractables in pharmaceutical and food handling applications where FDA compliance is required. DuPont™ Kalrez® 6230/6230A parts are especially suited for Water for Injection (WFI) systems, Steam-in-Place (SIP) cleaning and other critical systems. Kalrez° 6230/6230A parts are thermally stable up to 260°C (500°F), permitting them to be used in Stage II Sterilization processes, where other elastomers lose their sealing ability. | CP75BK02 |
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What is an equivalent material to Kalrez®?
Several materials are considered effective alternatives to Kalrez®, a perfluoroelastomer (FFKM) known for its high chemical and heat resistance. Some of these alternatives include:
- CanRez®: Developed by Canyon Components, CanRez® is a cost-effective alternative to Kalrez. It is made from nearly identical ingredients and is designed for high-temperature, high-pressure, and chemically resistant applications. CanRez® offers the same level of performance as Kalrez in various conditions, including high-temperature steam resistance and nearly universal chemical compatibility. It also offers custom geometry options for specific application needs.
- Simriz®: This is another FFKM compound that offers similar properties to Kalrez. Simriz® compounds such as SZ484, SZ485, SZ486, SZ487, SZ488, and SZ489 are designed for a range of applications, offering resistance to aggressive acids, bases, solvents, and high temperatures. They are suitable for use in environments similar to those where Kalrez® is typically employed.
- Chemraz®: Chemraz® is another FFKM material with a base resin chemistry similar to Kalrez®. While no two elastomers are fully interchangeable due to variations in fillers and cure agents, Chemraz® is often mentioned as a comparable alternative to Kalrez®, especially in lower temperature applications.
Each of these alternatives offers specific advantages depending on the application requirements, including chemical resistance, temperature stability, and physical properties. It's essential to evaluate each material's suitability based on the specific conditions of the intended application. If you are interested in learning more about CanRez®, click here.
Why is Kalrez® so expensive?
Kalrez®, a product line from DuPont, is a type of perfluoroelastomer (FFKM) known for its exceptional properties and performance. Like CanRez® FFKM, Kalrez's high cost can be attributed to several factors:
- Material Composition and Manufacturing Process: Kalrez® & CanRez® materials are made from perfluoroelastomer, a class of synthetic rubber that provides outstanding resistance to heat and chemicals. The raw materials for FFKM are costly, and the manufacturing process is complex and precise, leading to higher production costs.
- Performance Capabilities: Kalrez® & CanRez® are designed for extreme environments and can withstand high temperatures, aggressive chemicals, and harsh conditions where other non-perfluoroelastomer materials would fail. This level of performance justifies a premium price, as it often outperforms other non-perfluoroelastomer seals in demanding applications.
- Longevity and Durability: While more expensive upfront, Kalrez® & CanRez® parts often last longer than those made from less expensive materials. This durability can lead to cost savings over time, as there's less need for replacement parts and maintenance.
- Specialized Applications: Kalrez® & CanRez® materials are often used in critical applications such as aerospace, chemical processing, semiconductor manufacturing, and pharmaceutical industries. The specific requirements of these industries for high-performance materials add to the value and cost of Kalrez® & CanRez™ materials.
- Research and Development Costs: The development of specialized materials like Kalrez® & CanRez® involves significant research and development expenses. These costs are often reflected in the final price of the product.
In summary, the combination of its advanced material properties, manufacturing costs, performance capabilities, and the specific demands of the industries it serves, along with R&D investments, contribute to the high cost of Kalrez® & CanRez® materials. If you are interested in learning more about CanRez®, click here.
Is perfluoroelastomer the same as Kalrez®?
Perfluoroelastomer (FFKM) and Kalrez® are related but not identical terms. Perfluoroelastomer is a generic name for a class of synthetic rubber materials, while Kalrez® is a specific brand of perfluoroelastomer produced by DuPont.
- Perfluoroelastomer (FFKM): This is a type of synthetic rubber made up of perfluorinated polymers. It is known for its high resistance to extreme temperatures and chemicals, including acids, bases, solvents, and hydrocarbons. FFKM elastomers are widely used in demanding sealing applications where conventional rubbers would fail. Kalrez® & CanRez® are both made from perfluoroelastomers.
- Kalrez®: Kalrez® is a brand name of a perfluoroelastomer product line made by DuPont. It shares the general properties of FFKM, like outstanding chemical and temperature resistance. Kalrez® is often used in specialized industrial applications such as in the chemical processing, semiconductor, aerospace, and oil and gas industries.
In summary, while Kalrez® products are perfluoroelastomers, not all perfluoroelastomers are Kalrez®. Kalrez® refers specifically to the DuPont brand of FFKM, which is known for its high-quality and performance in extreme conditions. Other brands and types of FFKM materials are available in the market as well, including CanRez®. If you are interested in learning more about CanRez®, click here.
What is the difference between Teflon® and Kalrez®?
Teflon™ and Kalrez® (and other perfluoroelastomers like CanRez®) are both high-performance materials used in a variety of industrial applications, but they have distinct properties and are used for different purposes:
- Material Composition:
- Teflon™: Teflon™ is the brand name for polytetrafluoroethylene (PTFE), a synthetic fluoropolymer of tetrafluoroethylene. It is best known for its non-stick properties and is widely used as a coating for cookware. Teflon™ also has excellent chemical resistance, low friction, and high electrical insulation properties.
- Kalrez®: Kalrez® is a brand name for a type of perfluoroelastomer (FFKM) produced by DuPont. Unlike Teflon™, which is a solid polymer, Kalrez® is an elastomer, meaning it has elastic properties similar to rubber. It offers exceptional resistance to high temperatures and chemicals, including acids, bases, and solvents.
- Properties and Applications:
- Teflon™: Its non-stick nature makes it ideal for cookware, but it is also used in a variety of industrial applications where non-stick, low-friction surfaces are required. Teflon's™ chemical inertness makes it suitable for use in containers and pipework for reactive and corrosive chemicals. In the electrical industry, its high insulation properties are utilized in cable and wire coatings.
- Kalrez® & CanRez®: Kalrez® & CanRez® seals and O-rings are used in environments where a combination of high temperatures and corrosive chemicals would degrade most other materials. Its applications are often found in the aerospace, oil and gas, semiconductor, and chemical processing industries. Kalrez® & CanRez® are valued for their durability and longevity under harsh conditions.
- Temperature Resistance:
- Teflon™: While Teflon™ has good heat resistance, it starts to degrade at temperatures above 260°C (500°F).
- Kalrez® & CanRez®: Kalrez® & CanRez® can withstand much higher temperatures, typically up to around 327°C (620°F), and sometimes even higher for short periods.
- Cost:
- Teflon™: Generally less expensive than Kalrez® & CanRez®, making it more suitable for everyday consumer products as well as industrial applications where the extreme properties of Kalrez® & CanRez® are not necessary.
- Kalrez® & CanRez®: Due to specialized properties, Kalrez® & CanRez® materials are typically more expensive than Teflon™. They are typically used in applications where its unique resistance to extreme environments justifies the higher cost.
In summary, while both Teflon™ and Kalrez® offer high chemical resistance, they differ significantly in their physical properties, temperature resistance, and typical applications. Teflon™ is a non-stick, low-friction polymer used in a wide range of applications, whereas Kalrez® & CanRez® are high-performance elastomers used in demanding industrial environments where other materials would fail. If you are interested in learning more about CanRez®, click here.
What is the difference between Kalrez® and PTFE?
PTFE and Kalrez® (and other perfluoroelastomers like CanRez®) are both high-performance materials used in a variety of industrial applications, but they have distinct properties and are used for different purposes:
- Material Composition:
- PTFE: Commonly referred to as the brand name Teflon™, PTFE is a fluoropolymer made of tetrafluoroethylene molecules. It's known for its non-stick properties and resistance to heat and chemicals. PTFE also has excellent low friction, and high electrical insulation properties.
- Kalrez®: Kalrez® is a brand name for a type of perfluoroelastomer (FFKM) produced by DuPont. Unlike PTFE, which is a solid polymer, Kalrez® is an elastomer, meaning it has elastic properties similar to rubber. It offers exceptional resistance to high temperatures and chemicals, including acids, bases, and solvents.
- Properties and Applications:
- PTFE: Its non-stick nature makes it ideal for cookware, but it is also used in a variety of industrial applications where non-stick, low-friction surfaces are required. PTFE's chemical inertness makes it suitable for use in containers and pipework for reactive and corrosive chemicals. In the electrical industry, its high insulation properties are utilized in cable and wire coatings.
- Kalrez® & CanRez®: Kalrez® & CanRez® seals and O-rings are used in environments where a combination of high temperatures and corrosive chemicals would degrade most other materials. Its applications are often found in the aerospace, oil and gas, semiconductor, and chemical processing industries. Kalrez® & CanRez® are valued for their durability and longevity under harsh conditions.
- Temperature Resistance:
- PTFE: While PTFE has good heat resistance, it starts to degrade at temperatures above 260°C (500°F).
- Kalrez® & CanRez®: Kalrez® & CanRez® can withstand much higher temperatures, typically up to around 327°C (620°F), and sometimes even higher for short periods.
- Cost:
- PTFE: Generally less expensive than Kalrez® & CanRez®, making it more suitable for everyday consumer products as well as industrial applications where the extreme properties of Kalrez® & CanRez® are not necessary.
- Kalrez® & CanRez®: Due to specialized properties, Kalrez® & CanRez® materials are typically more expensive than PTFE. They are typically used in applications where its unique resistance to extreme environments justifies the higher cost.
In summary, while both PTFE and Kalrez® offer high chemical resistance, they differ significantly in their physical properties, temperature resistance, and typical applications. PTFE is a non-stick, low-friction polymer used in a wide range of applications, whereas Kalrez® & CanRez® are high-performance elastomers used in demanding industrial environments where other materials would fail. If you are interested in learning more about CanRez®, click here.