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O-Ring Rod Seal Groove Calculator

Check a static or reciprocating rod seal groove for any AS568, JIS, metric or custom O-ring

In a rod seal, the O-ring sits in a groove in the housing bore and seals against the rod. Use this calculator to check a static or reciprocating rod seal groove for any AS568, JIS, metric or custom O-ring size.


* Please note that some AS568-0XX O-rings have atypical cross sections. Please see our General Groove Guide for more information, or feel free to get in touch with our engineers if you have any questions.

What this calculator checks

Choose an O-ring by size standard and size code, select static or dynamic (reciprocating), and enter the rod diameter, groove diameter, groove width and bore diameter. The calculator returns groove depth, clearance, stretch, interference, compression ratio and gland fill, with our recommended range beside each result.


How to read the results

Compression ratio is how much the O-ring cross section is squeezed between the rod and the groove. Gland fill is how much of the groove the O-ring takes up; leave room for swell and thermal expansion. Clearance is the gap the O-ring could extrude into under pressure. Moving seals use lighter compression than static seals to limit friction and wear, so the recommended ranges change when you switch between static and dynamic.


Before you finalize a design

Check the result against the matching design guide, and ask us if the rod moves fast, the pressure is high, or the fluid is aggressive. Those conditions can call for backup rings or a different compound.

Canyon Components O-Ring Groove Calculator for rod seals with AS568 standard and custom groove dimensions for Kalrez®, Canrez®, Chemraz®, and Parker® O-rings.

Canyon Components O-Ring Groove Calculator for rod seals with AS568 standard and custom groove dimensions for Kalrez®, Canrez®, Chemraz®, and Parker® O-rings.

Rod seal groove design tool from Canyon Components for creating precise O-ring specifications in Kalrez®, Canrez®, Chemraz®, Parker®, FFKM, FKM, EPDM, silicone, and NBR materials.
Engineering-grade O-Ring Groove Calculator from Canyon Components ensuring proper compression and sealing performance in rod seals with Kalrez®, Canrez®, Chemraz®, and Parker® O-rings.

Please consult a Canyon Components Engineer about your specific application and we will use our decades of experience to formulate a solution that fits your need.

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These products may be covered by existing or pending patents. Canyon Components is not liable for the accuracy, currency, or completeness of information herein. All information is subject to change without notice. All trademarks and service marks are the property of their respective owners. Made withgu.dev, Icons by Icons8

* Disclaimer: Kalrez® is a registered trademark of DuPont™. It represents a high-performance perfluoroelastomer used in demanding sealing applications. Please note that the Kalrez® brand is not owned by Canyon Components. All rights and ownership of the Kalrez® trademark are held by DuPont™, ensuring the quality and reliability associated with this renowned brand.