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Face Seal Design Guide

'Face Seal' styled O-ring grooves are some of the most commonly used O-ring sealing configurations due to their simplicity and ease of assembly. 

 

The purpose of the tables below are to serve as a design guide for Face Seal O-ring grooves using all AS568 O-ring sizes*. 


* Please note that some AS568-0XX O-rings have atypical cross sections. Please see our General Groove Guide for more information, or feel free to get in touch with our engineers if you have any questions. 

Canyon Components O-Ring Face Seal Design Guide with detailed dimensions, tolerances, and installation guidelines for Kalrez®, Canrez®, Chemraz®, and Parker® O-rings.

Canyon Components O-Ring Face Seal Design Guide with detailed dimensions, tolerances, and installation guidelines for Kalrez®, Canrez®, Chemraz®, and Parker® O-rings.

Face seal groove design reference from Canyon Components for AS568 standard and custom Kalrez®, Canrez®, Chemraz®, and Parker® O-rings in critical sealing applications.
Engineering guide from Canyon Components for designing and installing O-ring face seal grooves using Kalrez®, Canrez®, Chemraz®, and Parker® O-rings in aerospace, chemical, and industrial systems.

Surface Finish X: 32 RMS for liquids, 16 RMS for vacuum and gases

DASH # RANGE O-RING CROSS SECTION GLAND DEPTH (D) SQUEEZE GLAND WIDTH (W) GLAND CORNER RADIUS
AS568 Nominal (in) Nominal (in) Actual (in) Percent Liquids (in) Vacuum & Gases (in) R1 (in) R2 (in)
-004 through -050 0.070 ± 0.003 0.050 - 0.054 0.013 - 0.023 19 - 32 0.101 - 0.107 0.084 - 0.089 0.01 0.005
-102 through -178 0.103 ± 0.003 0.074 - 0.080 0.020 - 0.032 20 - 30 0.136 - 0.142 0.120 - 0.125 0.01 0.005
-201 through -284 0.139 ± 0.004 0.101 - 0.107 0.028 - 0.042 20 - 30 0.177 - 0.187 0.158 - 0.164 0.018 0.005
-309 through -395 0.210 ± 0.005 0.152 - 0.162 0.043 - 0.063 21 - 30 0.270 - 0.290 0.239 - 0.244 0.028 0.005
-425 through -475 0.275 ± 0.006 0.201 - 0.211 0.058 - 0.080 21 - 29 0.342 - 0.362 0.309 - 0.314 0.028 0.005

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* Disclaimer: Kalrez® is a registered trademark of DuPont™. It represents a high-performance perfluoroelastomer used in demanding sealing applications. Please note that the Kalrez® brand is not owned by Canyon Components. All rights and ownership of the Kalrez® trademark are held by DuPont™, ensuring the quality and reliability associated with this renowned brand.